ZEISS METROTOM 800 225kV Industrial CT Scanner
Industrial Computed Tomography for Non-Destructive Volumetric Metrology
Evaluating the internal geometries, hidden defects, and complex multi-material interfaces of precision components requires moving beyond traditional line-of-sight surface probes. The ZEISS METROTOM 800 225kV is an advanced industrial Computed Tomography (CT) system designed to capture an entire workpiece’s external and internal structures simultaneously.
By utilising a powerful 225kV micro-focus X-ray source optimized for polymers, light alloys, and dense electronic assemblies, the platform generates high-density 3D data matrices in a single scan cycle, delivering comprehensive volumetric verification without damaging the target component.
Key Features
225kV Micro-Focus X-Ray Precision
Equipped with a highly stable 225kV X-ray tube that strikes the ultimate balance between material penetration and ultra-fine focal spot sizes, ensuring crisp, high-contrast voxel resolution.
Complete Non-Destructive Internal Inspection
Captures thousands of 2D radiograph projections as the workpiece rotates 360 degrees, reconstructing a complete 3D volumetric model to inspect internal channels and hidden features without cutting the part.
High-Resolution Digital Detector Array
Utilises a premium, large-surface flat-panel detector that captures minuscule dimensional anomalies and material density variations with exceptional signal-to-noise efficiency.
Optimised Volumetric Measuring Envelope
Features an expansive internal physical cabinet layout that effortlessly accommodates small-to-medium workpieces, maximizing spatial positioning flexibility for dense multi-part batch testing.
Automated Calibration and Articulation
Integrates fully automated internal reference standard calibration routines alongside high-precision linear positioning axes to maintain certified metrological accuracy over extended runtimes.
Advanced Scatter Radiation Reduction
Incorporates proprietary physical and software-driven filtering mechanisms that eliminate complex X-ray scattering artifacts, ensuring sharp boundary definitions on low-contrast plastic edges.
Why Choose METROTOM 800 225kV?
Simultaneous External and Internal GD&T
Unlike standard mechanical CMMs that cannot reach hidden internal cavities, this CT platform evaluates complex internal wall thicknesses, mating tolerances, and external dimensions in one single scan.
Rapid Void and Porosity Analysis
Enables quality managers to automatically locate, measure, and visualize internal material defects such as trapped air bubbles, structural cracks, and injection-moulding porosities.
Unrivalled Multi-Material Interface Security
Perfectly tuned to distinguish between contrasting material densities within a single assembly, making it highly reliable for verifying over-moulded plastics, metal inserts, and rubber seals.
Streamlined B2B Product Maturity and Validation
Drastically shortens initial sample inspection report (ISIR) timelines during new product development phases by replacing slow, destructive physical cross-sectioning with clean digital models.
Industry 4.0 Connected Evaluation Logs
Fully compatible with ZEISS Smart Services and advanced CT evaluation suites, allowing engineering teams to monitor system status, radiation logs, and throughput remotely on secure dashboards.
Ergonomic Part Loading Layout
The broad, heavy-duty sliding enclosure door provides unrestricted entry to the rotation table, allowing operators to position parts quickly and implement custom low-attenuation fixtures safely.
Applications
Precision Plastic Injection Moulding
Analysing complex shrinkage profiles, wall-thickness variations, and internal core-pull deviations on highly detailed medical devices, connectors, and automotive housings.
Complex Electronics & Sensor Assemblies
Inspecting enclosed printed circuit boards (PCBs), solder joint integrity, wire bonds, and the internal alignment of delicate electromechanical sensor components without dismantling.
Light-Alloy Castings & Additive Manufacturing
Verifying internal cooling channels, structural porosity distribution, and dimensional accuracy for aerospace or automotive components crafted from aluminum, magnesium, or 3D-printed polymers.
Contact Us for a Demo
Whether you need a live demo with your own parts or expert measurement services, our specialists are ready to support your quality assurance needs.